Hancock Sterling 40 Wood Grill
Grilled veggies and shellfish on a Hancock Sterling 40 grill
Sterling 40" Corten Steel Wood Fired Grill
Sterling 40" Corten Steel Wood Fired Grill
Sterling 40" Corten Steel Wood Fired Grill
Sterling 40" Corten Steel Wood Fired Grill
Hancock Sterling 40 wood grill grilling a juicy steak
Hancock Sterling 40 grilling fish on wood
A Hancock Sterling 40 grill with a 3 in 1 smoker box
Sterling 40" Corten Steel Wood Fired Grill
Hancock Sterling 40 stainless steel cover

Sterling 40" Corten Steel Wood Fired Grill

A large-format live-fire grill built for serious wood-fired cooking, open-flame control, and long-term outdoor durability.
5.0 5+ online
Regular price$3,059.00
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Shipping calculated at checkout.
  • Shipping Included (Freight).
  • 120-Day Return Window.
  • Built to Order. Ships in 2-4 Business Days

  • No Restocking Fee.
  • White-Glove Support Included

Buying large outdoor equipment online is different—we guide you through every step.
See what happens after you order.

The Hancock Grills Sterling 40" Corten Steel Wood Fired Grill is a large, open-fire grill designed for cooking over real wood or charcoal using adjustable cooking zones. It is built for outdoor cooks who appreciate traditional live-fire techniques and want a substantial cooking surface for entertaining, family gatherings, or culinary experimentation.

It solves a challenge common with conventional grills: achieving authentic wood-fired flavor while maintaining control over heat levels. The open-fire format allows cooks to manage multiple heat zones, move food as needed, and cook everything from steaks and vegetables to slow-roasted cuts over live embers.

Over the long term, the Sterling stands out for its use of Corten steel, a material that forms a protective patina that resists corrosion and weathering. Combined with a heavy-duty structure and a simple, mechanical design, it is built for years of outdoor use with minimal maintenance.

This grill is for you if:

● You want authentic wood-fired cooking using real flame and embers
● You enjoy managing heat zones and cooking over live fire
● You regularly cook for family gatherings or outdoor entertaining
● You appreciate durable materials designed for outdoor environments
● You prefer a grill that requires no electricity or complex components

This grill is not for you if:

● You want push-button ignition or automated temperature control
● You prefer propane or pellet grills for convenience cooking
● You want a compact grill for small patios or limited spaces
● You prefer enclosed-lid grilling rather than open-fire cooking

The Fire Goddess White-Glove Promise™

Buying premium outdoor equipment should feel clear, supported, and stress-free.

When you buy from Fire Goddess, you’re not just ordering a product — you’re getting hands-on support from people who know this equipment inside and out.

We help you confirm fit, options, and logistics before your order ships, so there are no surprises. From freight coordination to product questions, you’ll deal with real people who understand outdoor cooking equipment — not a call center.

If you have questions after delivery, need clarification during setup, or want help getting the most out of your grill, we’re here. Our goal is simple: make sure what arrives is right for you, and that you feel confident using it for years to come.

That’s the Fire Goddess White-Glove Promise.

✔ Order review before shipment
✔ Freight coordination & delivery guidance
✔ Real human support before and after delivery

What Happens After You Buy

1. We Review Your Order

We confirm your product selection, options, and delivery details before anything ships. If something needs clarification, we’ll reach out.

2. We Coordinate Shipping


Your grill is carefully prepared and scheduled for shipment. For freight deliveries, we help coordinate timing and answer delivery questions.

3. Your Grill Arrives

Your order is delivered as scheduled. Larger items arrive via freight, with tracking and delivery coordination provided along the way.

4. Ongoing Support

Questions after delivery? Need help during setup or use? You’ll have access to real support from people who know this equipment.

Real Wood Fire, Total Cooking Control

True Wood-Fired Flavor

Cooking directly over wood and embers produces depth of flavor that gas and electric systems cannot replicate.

Multi-Zone Cooking Control

Live-fire cooking allows you to create hot, medium, and resting zones by managing fuel placement and distance.

Built for Outdoor Longevity

Corten steel forms a natural protective patina that helps resist weather and corrosion over time.

Large Cooking Surface for Entertaining

A wide cooking area provides flexibility for preparing multiple foods at once.

Simple, Mechanical Reliability

With no electronics or burners, operation remains straightforward and dependable.

Key Features

● 40" wood-fired grill design
● Corten steel construction designed to develop a protective patina
● Open-fire cooking format
● Adjustable cooking grate system
● Large firebox area for wood or charcoal fuel
● Multi-zone cooking capability
● Convertible to 80,000 BTUs with an optional gas insert
● Heavy-duty structural design
● Designed for outdoor installation and long-term use
● Made in the USA

Specifications

● Usage: grilling
● Fit: intermediate, advanced

● Corten steel body and structure
● Carbon 1/4" steel cooking cooktop
● Corten steel finish develops natural weathered patina over time

● Large-format cooking surface
● Exact cooking area: 1,600 square inches (360 degree flat top griddle)

● Heat controlled by fuel placement and grate positioning

● Wood fuel
● Charcoal compatible

● Designed for stationary outdoor placement
● No electrical or gas connection required

● Overall width: approximately 40"
● Height: 36"
● Weight: ~250lbs

● Made in the USA

● Assembly level: • Minor assembly required

Common Questions

Straight answers to the questions we hear most often.

Corten steel is designed to develop a protective rust-like patina that helps shield the underlying steel from corrosion, making it well suited for outdoor applications.

Live-fire grills benefit from normal cooking oiling of grates and routine ash removal. Specific preparation steps are not specified by the manufacturer.

Yes. Charcoal can be used, and many cooks combine charcoal with wood for flavor and heat control.

Temperature is managed by adjusting fuel placement and cooking height. Many cooks find this intuitive after a short learning period.

Corten steel is designed for outdoor exposure, but covering the grill when not in use may help reduce buildup of debris and moisture.

Seasoned hardwoods such as oak, hickory, or fruitwoods are commonly used for cooking over live fire.

You’ll have access to Fire Goddess support before and after delivery. If you need help during setup or have usage questions, you can reach a real person who understands the equipment.

Customer Reviews

Feedback from verified buyers and trusted sources

5.0

5+ online ratings
The summary star rating & review is based on aggregated reviews of this product across the web. It cannot be altered by the merchant and can be verified by emailing support@onereview.app.

Sterling 40" Corten Steel Wood Fired Grill Review Summary

5.0

5+ online ratings
The summary star rating & review is based on aggregated reviews of this product across the web. It cannot be altered by the merchant and can be verified by emailing support@onereview.app.

What people like

The Hancock Grills - Sterling 40 Corten Steel Wood Grill is a highly praised choice for outdoor cooking enthusiasts. Its sturdy construction, stylish design, and exceptional grilling performance have garnered overwhelmingly positive reviews from users. The Corten steel exterior's unique patina and durability contribute to the grill's aesthetic appeal and longevity. Owners commend its spacious cooking area, allowing them to cater to large gatherings effortlessly. The temperature control system is lauded for its precision, enabling precise grilling of various foods. Additionally, the thoughtful design features, such as the integrated storage drawer and side tables, enhance the overall grilling experience.

Pros

  • Unique Design: The Corten steel construction and minimalist design make it a visually striking centerpiece for any outdoor space.
  • Durable Construction: Corten steel is highly durable and weather-resistant, requiring minimal maintenance.
  • Large Cooking Surface: Provides ample space for grilling a variety of foods for large gatherings.
  • Authentic Flavor: Imparts a unique wood-fired flavor to your food.
  • Minimalist Aesthetic: The clean lines and industrial design create a modern and sophisticated look.

Cons

  • Requires Skill and Experience: Mastering wood-fired cooking takes time and practice.
  • Maintenance: Requires regular cleaning and maintenance to ensure optimal performance and longevity.
  • Heat Control: Achieving and maintaining consistent temperatures can take some practice.
  • Smoke Production: Produces significant smoke, which may not be suitable for all locations or preferences.
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Policies & Legal Information

Shipping methods, delivery types, and freight details are explained on our Shipping Policy page.

Return eligibility and conditions are outlined in our Returns Policy.

Manuals, manufacturer documentation, and additional resources are available upon request or through Fire Goddess support.

⚠️ WARNING: This product can expose you to chemicals including carbon monoxide and other substances known to the State of California to cause cancer and birth defects or other reproductive harm.

For more information, visit www.P65Warnings.ca.gov.